OPERATING, SERVICE ANDMAINTENANCE MANUALMODEL HD-P10000PLANETARY WINCHCAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION ANDOPERATION OF WI
54353373136323464249Remove retaining rings (items #42 and 49) with screwdriver. Remove brake parts from end bearing. NOTE POSITION OF O-RINGS AND BACK
9Remove tie plates (items #12) from end bearings by unscrewing capscrews (items #16). Slide motor end bearing(item #10) and drum (item #1) from gear h
10Generously apply grease (MOBILITH SHC 007) to teeth of ring gear (item #29), teeth of planet gears in drum (item #1), and tobushing (item #13) in ge
Set winch with gear housing end down on work surface. Install well-oiled o-rings and backup rings into grooves on outside of brake piston and backup b
12Insert springs (item #43) into pockets in back of brake piston.Install roll pin (item #38) into new motor coupling below bottom of spline teeth. Ins
13NOTES
14BARRELCLUTCH ENGAGED POSITIONCLUTCH DISENGAGED POSITION1/2-13UNC X .75 (INCHES) DEEP TAPPED HOLE(2-PLACES EACH SIDE OF MOTOR END BEARING)7/8-14 SAE
BARREL1/2-13UNC X .75 (INCHES) DEEP TAPPED HOLE(2-PLACES EACH SIDE OF MOTOR END BEARING)7/8-14 SAE PORT(2-PLACES)(2-PLACES EACH SIDE OF GEAR HOUSING E
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Item No. Quantity Part No. Description Item No. Quantity Part No. Description 1 1 234207 DRUM ASSY STD 27 1 442212 GASKET-GEAR HOUSI
TABLE OF CONTENTSINTRODUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Item No. Quantity Part No. Description Item No. Quantity Part No. Description 1 1 234207 DRUM ASSY STD 29 1 442212 GASKET-GEAR HOUSING C
PLEASE READ THIS MANUAL CAREFULLYThis manual contains useful ideas for obtaining the most efficient operation from your Ramsey Winch, and safety proce
WINCH MOUNTINGESSENTIAL MOUNTING INSTRUCTIONS TO MAINTAIN ALIGNMENT OF PLANETARY WINCH COMPONENTS:It is most important that this winch be mounted secu
CABLE INSTALLATIONAn “A” or “B” decal on the clutch end bearing indicates the spooling direction of the cable. Also, a letter “A” or “B” isstamped in
HYDRAULIC SYSTEM REQUIREMENTSRefer to the performance charts below to properly match your hydraulic system to the winch performance. Thecharts consist
OPERATIONThe best way to get acquainted with how your winch operates is to make test runs before you actually use it. Planyour test in advance. Rememb
TROUBLESHOOTING GUIDE6CONDITIONS POSSIBLE CAUSE CORRECTION/ACTIONDRUM WILL NOT ROTATEAT NO LOADWinch not mounted squarely, causing end bearingto bind
743442645231526252830241948INSTRUCTIONS FOR OVERHAUL HD-P10000 SERIES WINCHTake note of mounting configurations for proper mounting of parts during re
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