Ramsey-winch REP-6000/8000/9000 CURRENT Manuel d'utilisateur

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Congratulations
You have purchased the finest winch available in its service
class. The REP 6000, REP 8000 and REP 9000 feature a
highly efficient 3 stage planetary gear set. The REP 6000
transmits torque from a permanent magnet D.C. motor, while
the REP 8000 and REP 9000 utilize a series wound D.C.
motor. A safe positive clutch allows free spooling for quick
cable deployment. An automatic load holding brake is
designed to hold the full rated capacity of the winch.
This winch was designed and manufactured to provide you
with the utmost in utility. As with any device that combines
power and movement in its use, there are dangers if improp-
erly used. At the same time, there are easier and faster ways
for getting the job done if certain precautions are taken first.
Please read this manual carefully. It contains useful ideas in
obtaining the most efficient operation from your Ramsey
Winch and safety procedures you need to know before begin-
ning use. When you follow our guidelines for operation, your
Ramsey Winch will give you many years of satisfying service.
Thank you for choosing Ramsey. You will be glad you have
one working for you.
Please Note: Ramsey REP6000, REP8000 and REP9000 Series
winches are designed for front mount vehicle use. The winch-
es are not designed for and should not be used in industrial
applications (car haulers/carriers, wreckers, hoisting, etc.),
and Ramsey does not warrant them to be suitable for such
use. Ramsey makes a separate, complete line of winches for
industrial/commercial use. Please contact the factory for fur-
ther information.
Ramsey Winch Company
OWNER’S MANUAL
Front Mount Electric Winches
Contents
Safety Precautions ..............................................2
Tips for Safe Operation ........................................2
Techniques of Operation ......................................3
Installation ........................................................4-8
Electrical Connections & Operations ....................6
Maintenance ........................................................9
Operating Instructions ..........................................9
Trouble Shooting Guide ......................................10
Winch Parts List ..........................................11-15
Warranty ..............................................Back Cover
CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions.
REP 6000
REP 8000
REP 9000
REP 6000
Layer of Cable 1234
(lbs) 6,000 5,000 4,400 3,800
(kg) 2,720 2,260 1,990 1,720
(ft) 20 50 80 100
(m) 6 15 24 30
(lbs) NO 1,000 3,000 5,000 6,000
(kg) LOAD 450 1,350 2,260 2,720
(FPM)
25 21 16 10 8
(MPM)
7.6 6.4 4.8 3 2.4
Amp Draw 12V 70 155 240 370 440
Line Speed First Layer
Rated Line Pull Per
Layer
Cumulative Cable Cap.
Per Layer*
1/4" ( 6mm) dia. Cable
Line Pull First Layer
REP 8000
Layer of Cable 1234
(lbs) 8,000 6,500 5,500 4,800
(kg) 3,620 2,940 2,490 2,170
(ft) 15 40 70 95
(m) 4 12 21 28
(lbs) NO 2,000 4,000 6,000 8,000
(kg) LOAD 900 1,810 2,720 3,620
(FPM)
12V
36 15 12 8 5
24V 30 17 13 10 8
12V
10.9 4.5 3.6 2.4 1.5
(MPM)
24V 9.1 5.2 4 3 2.4
12V
87 168 258 320 405
24V 43 93 125 160 200
Amp Draw
Line Pull First Layer
Line Speed First Layer
Cumulative Cable Cap. Per
Layer*
5/16" (8mm) dia. Cable
Rated Line Pull Per
Layer
REP 9000
Layer of Cable 12345
(lbs) 9,000 7,300 6,200 5,400 4,700
(kg) 4,070 3,300 2,800 2,440 2,130
(ft) 15 35 60 90 105
(m) 4 10 18 27 32
(lbs) NO 2,000 4,000 6,000 9,000
(kg) LOAD 900 1,810 2,720 4,070
(FPM) 12V
33 17 13 11 8
24V 25 15 11 9 7
12V
10 5.1 3.9 3.3 2.4
(MPM)
24V 7.6 4.5 3.3 2.7 2.1
12V
97 180 260 335 420
24V 35 75 110 140 175
Amp Draw
Rated Line Pull Per
Layer
Cumulative Cable Cap. Per
Layer*
5/16" (8mm) dia. Cable
Line Speed First Layer
Line Pull First Layer
* Depends on cable being uniformly wound onto drum.
Ramsey performance data is compiled from actual winch testing.
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Résumé du contenu

Page 1 - Front Mount Electric Winches

CongratulationsYou have purchased the finest winch available in its serviceclass. The REP 6000, REP 8000 and REP 9000 feature ahighly efficient 3 stag

Page 2 - Tips for Safe Operation

10Ramsey Electric Winches Troubleshooting GuideCONDITIONMOTOR RUNS IN ONLY ONEDIRECTIONMOTOR RUNS EXTREMELYHOTMOTOR RUNS, BUT WITHINSUFFICIENT POWER,

Page 3 - Techniques of Operation

11REP 6000Hawse FairleadReplacement Kit #251152Roller FairleadReplacement Kit #251183Included with: REP 6000 HIncluded with: REP 6000 RREP 6000 PARTS

Page 4 - Installation

12REP 8000Hawse FairleadReplacement Kit #251152Included with: REP 8000 HItem No.Qty. Parts No. DescriptionItem No.Qty. Parts No. Description1 1 247005

Page 5 - FIGURE 4

13REP 9000Item No.Qty. Parts No. DescriptionItem No.Qty. Parts No. Description1 1 247009 Gear Carrier Ass’y.—Input 24 4 418040 Nut 3/8—24NC Hx. Reg. Z

Page 6 - FIGURE 6

14Solenoid Assembly Parts List REP 6000278154—REP 6000Note: All unidentified hardware comes supplied with the solenoid.No.Req'dPart No. Descripti

Page 7 - FIGURE 8

15Solenoid Assembly Parts List REP 8000/9000278158—REP 8000/9000 12V278192—REP 8000 24V278096—REP 9000 24VNote: All unidentified hardware comes suppli

Page 8 - FIGURE 11

Limited Lifetime WarrantyRamsey Winch offers a limited lifetime warranty for each new Ramsey winch against manufacturing defects in workmanship and ma

Page 9 - Operating Instructions

Safety Precautions To Guard AgainstPossible Injury…A minimum of five wraps of cable around the drum bar-rel is necessary to hold the rated load. Cabl

Page 10

Since the greatest pulling power is achieved on the inner-most layer of your winch, it is desirable to pull off asmuch line as you can for heavy pulls

Page 11 - REP 6000 PARTS LIST

InstallationThe winches shown in this owner's manual are solelyand exclusively designed for vehicle mounted, non-industrial applications. All oth

Page 12 - REP 8000

REP 9000 24VWhen mounting winch, connect labeled motor leads com-ing from solenoid assembly to appropriately markedmotor terminals as shown in FIGURE

Page 13 - REP 9000

Electrical Connections and OperationsFor normal self-recovery work, your existing electricalsystem is adequate. Your battery must be kept in goodcondi

Page 14 - 278154—REP 6000

7Repositioning Shifter for Specific Bull Bar ApplicationsNote: The shifter is positioned correctly for most applications. It will only need to be repo

Page 15 - 278192—REP 8000 24V

85. Determine position shifter knob needs tobe for your application. Note: Shifterknob cannot be positioned too low or itwill interfere with the feet

Page 16 - Warranty Information

MaintenanceAll moving parts in the winch are permanently lubricatedwith high temperature lithium grease at the time ofassembly. Under normal condition

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