OPERATING, SERVICE AND MAINTENANCE MANUAL MODEL HD 234 RAM-LOK®INDUSTRIAL LOW-MOUNT (MFG. PER JERR-DAN SPECS.)CAUTION: READ AND UNDERSTAND THIS MANU
3. Remove motor and coupling (item #27)from (item #3) adapter by unscrewingtwo (item #23) capscrews with lock-washer.Remove key (item #11) from wormsh
6. Check for signs of wear on gear teeth. Ifreplacement of gear is necessary, replace asfollows:a) Press gear (item #8) from shaft (item#12).b) Examin
9a.For the air shifter, examine yoke (item#14 for damage. Yoke should be firmlyattached to shaft. Replace if necessary.If air cylinder (item #30) need
12.Press bearing (item #14) ontoworm (item #13). NOTE: Be surethat thick shoulder of bearingsouter race (side with manufactur-er's name and part
15.Place thrust washer (item #46) over endof drum shaft and slide downward untilspacer rests on drum. Press drum down-ward to compress springs in gear
29.7519.562.50 13.12 2.50 5.817.78.781.917.25 DIA.3.50 DIA.11.941.12.316.213.713.632.1212.44(REF.)6.87 3.335.134.00Model HD-234 Ram-Lok®Remote Shifter
3.331.72.781.892.50 5.812.002.124.519.006.873.126.2112.44.882.50Ø7.25FLANGE19.5629.757.78Ø3.50DRUM11.311.1313.12Ø.44 CABLE ANCHORFOR Ø3/8 WIRE ROPE1.5
4.005.133.336.87(REF)12.442.123.633.716.21.311.1211.943.50 DIA.7.25 DIA.1.91.787.785.812.5013.122.5019.5629.75COMPRESSION FITTING FOR 1/4 O.D. TUBING.
Model HD-234 Ram-Lok®T-handle Manual Shifter29.755.812.121.25POSITIONCLUTCH ATDIS-ENGAGEDCLUTCH ATPOSITIONENGAGED4.003.336.87(REF.)12.442.123.633.716.
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Parts List Model HD-234 Ram-Lok®Remote Shifter AdapterITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION1 1 242174 FRAME ASSEMBLY 25 8 4181
Parts List Model HD-234 Ram-Lok®T-handle Manual ShifterITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION1 1 242174 FRAME ASSEMBLY 24 1 416
25Item No. Qty. Parts No. Description Item No. Qty. Parts No. Description1 1 242176 FRAME ASSEMBLY 26 1 418044 NUT - 3/8-16NC FLEX-LOK2 1 299037 COUPL
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Parts List Model HD-234 Air Shifter upItem No. Qty. Parts No. Description Item No. Qty. Parts No. Description1 1 242174 FRAME ASSEMBLY 24 1 416059
LIMITED WARRANTYRAMSEY WINCH warrants each new RAMSEY winch to be free from defectsin material and workmanship for a period of one (1) year from date
TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3WARRANTY INFORMATION . . . . . .
RAMSEY WINCH MODEL HD-234 RAM-LOK®PLEASE READ THIS MANUAL CAREFULLY.This manual contains useful ideas in obtaining the most efficient operation fromyo
TECHNIQUES OF OPERATIONThe best way to get acquainted with howyour winch operates is to make test runsbefore you actually use it. Plan your test inad
WINCH MAINTENANCEAdhering to the following maintenanceschedule will keep your winch in top condi-tion and performing as it should with a mini-mum of r
HYDRAULIC SYSTEMSRefer to performance charts, below, to properly match your hydraulic system tothe HD-234 winch performance. The charts consist of:1.
CONDITIONClutch inoperative or binds upOil leaks from housingWinch runs too slowCable birdnests when clutch is disen-gagedHydraulic fluid leaks out ho
1. Drain oil from gear housingby removing (item #36) plugfrom bottom of gear housing.Remove plug (Item #35)from top of gear housing.Remove adapter rod
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